// SYSTEM STATUS: OPERATIONAL TEMPERATURE: CRITICAL.
MEGA-SCALE ALUMINUM MELTING. DOMINATE THE PRODUCTION FLOOR.
Custom Melting Furnaces — Vacuum Distillation, DC Arc, Aluminum. Engineered to Your Specs.
CUSTOM FURNACE SOLUTIONS // VACUUM DISTILLATION // DC ARC REDUCTION // ZERO OXIDATION // GLOBAL DELIVERY // SIEMENS PLC // TURNKEY INSTALLATION // CUSTOM FURNACE SOLUTIONS // VACUUM DISTILLATION // DC ARC REDUCTION // ZERO OXIDATION // GLOBAL DELIVERY // SIEMENS PLC // TURNKEY INSTALLATION // CUSTOM FURNACE SOLUTIONS // VACUUM DISTILLATION // DC ARC REDUCTION // ZERO OXIDATION // GLOBAL DELIVERY // SIEMENS PLC // TURNKEY INSTALLATION // CUSTOM FURNACE SOLUTIONS // VACUUM DISTILLATION // DC ARC REDUCTION // ZERO OXIDATION // GLOBAL DELIVERY // SIEMENS PLC // TURNKEY INSTALLATION //
XCJD-3000L HYDRAULIC TILTING VACUUM SEPARATION PLANT
Product Configuration
Complete turnkey plant
ANYUAN INDUSTRIAL PARK, PINGXIANG
XCJD-3000L Commissioning Site
Max Temp
1400°C
VFD Power
500 KW
Capacity
3000 KG
Throughput
6-8 / 24h
Main Product Configuration
| # | Item | Model / Spec | Qty |
|---|---|---|---|
| 1 | Hydraulic Tilting Energy-Saving Vacuum Separation Furnace | XCJD-3000L | 1 Set |
| 2 | Dust Extraction System | 200-Bag Pulse Baghouse | 1 Set |
| 3 | Industrial Cooling Tower | 60 Tons/Hour Closed-Loop | 1 Set |
| 4 | Zinc Ingot Molds | XCJD-25KG Premium Casting Steel | 30 Pcs |
| 5 | Copper Ingot Molds | XCJD-1000KG Massive Output | 2 Pcs |
"Furnace Body"
Rated Power500 KW (VFD frequency control near setpoint)
Max Temperature1,400°C
Furnace Dimensions3,000 × 2,320 × 3,800 mm (L×W×H)
Control Console1,500 × 1,250 × 1,900 mm (D×W×H)
Crucible MaterialSilicon Carbide (SiC) Graphite
Liquid Capacity3,000 KG (602L Cu-Zn volume)
"No.975 Crucible"
Top ODø975 ±10mm
Top IDø868 ±10mm
Bottom ODø780 ±10mm
Total Height1,150 ±10mm
MaterialSiC Graphite — Isostatically Pressed
Lifespan500+ Heat Cycles
Distillation Process
Copper-Zinc Alloy Feed
Melting (Controlled Heat)
Vacuum Distillation
Zn Vapor Separation
Condensation (Liquid Zn)
Cu Remains in Crucible
Cast into Ingots
DIGITAL MELTING FURNACE SERIES
Aluminum & Copper Furnaces
sec2.sub
Hydraulic Tilting Energy-Saving Digital Aluminum Melting Furnace
series.temp: 1,200°Cseries.material: SiC Graphiteseries.capacity
| Capacity | Power | series.col.dim | series.col.console | series.col.consumption | series.col.time | series.col.features |
|---|---|---|---|---|---|---|
| 100 KG | 80 KW | 2000×1360×1300 | 700×530×1620 | — | — | — |
| 200 KG | 80 KW | 2000×1360×1301 | 700×530×1620 | — | — | High Melt Quality |
| 300 KG | 80 KW | 2380×1760×1320 | 700×530×1620 | ~380°/T | ~3 Hrs | High Efficiency, Fast Melting, Low Loss |
| 500 KG | 120 KW | 2960×2000×1620 | 700×530×1620 | — | — | Intelligent Temp Control, Even Heating |
| 800 KG | 160 KW | 2960×2000×1620 | 700×530×1620 | ~400°/T | — | High Automation, Flexible Operation |
| 1000 KG | 200 KW | 2960×2000×1620 | 710×530×1800 | — | 2-2.5 Hrs | Safe, Eco-Friendly, Alarm System |
| 1500 KG | 320 KW | 2960×2000×1620 | 800×730×1870 | — | — | — |
| 2000 KG | 450 KW | 3400×2660×1680 | 800×730×1870 | — | — | — |
HEAVY REDUCTION ARC FURNACE
DC Arc Furnace Series
sec3.sub
30-Ton/Day Ferroalloy DC Submerged Arc Furnace
Oil-immersed 2300KVA, 10kV/140-260V, 10,000A max, 7-step on-load tap changer
| # | table.component | table.specification | Qty |
|---|---|---|---|
| 1 | Arc Furnace Transformer | Oil-immersed 2300KVA, 10kV/140-260V, 7-step on-load tap, oil-water cooler | 1 |
| 2 | High-Current Short Net | 10,000A total, <1.5A/mm², 6× 120×15mm copper busbars | 1 Set |
| 3 | Water-Cooled Cables | 1000mm² × 5m flexible cables | 6 Pcs |
| 4 | Electrode Clamping & Lift | ø250mm electrodes, hydraulic lock, VFD gear-rack drive, 0.5-3.0 m/min, 4.0KW/phase | 3 Sets |
| 5 | Electrode Lift Platform | Vertical deviation <±2mm, furnace roof rotation function | 1 Set |
| 6 | Circulation Water Pump | Centrifugal 20-25t/h, 0.4MPa | 1+1 |
| 7 | Cooling Water Pool | 50m³ — customer self-built | 1 |
| 8 | Water Distribution Manifold | Steel welded assembly | 1 |
| 9 | Water Piping & Valves | Complete set | 1 Set |
| 10 | HV Distribution Cabinet | GGD 800×1500×2200 | 1 |
| 11 | PLC Cabinet + Console | Siemens S7 PLC + HMI touchscreen, Ethernet, process curve storage, remote programming | 1+1 |
| 12 | Current Sensors | HLZ-15KA 10,000A | 3 |
| 13 | Water Pressure Gauge | Electric contact pointer | 1 |
| 14 | Water Temperature Gauge | Electric contact pointer | 1 |
| 15 | Furnace Steel Shell | 18mm armor plate welded | 1 |
| 16 | Tapping Spout Water Jacket | Boiler plate, detachable, 0.5MPa rated | 1 |
| 17 | Furnace Lining | High-alumina brick, carbon brick, chrome-magnesia brick | 1 Set |
| 18 | Cooling Tower | 30m³/h evaporative | 1 Set |
| 19 | Dust Extraction System | 10,000 m³/h baghouse | 1 Set |
| 20 | Steel Ladles | Tapping ladles | 2 |
| 21 | Furnace Cover | Complete assembly | 1 |
| 22 | Cross Arms | Heavy-duty | 3 |
| 23 | Hydraulic Station + Cylinders | Complete set | 1 Set |
| 24 | Hydraulic Control Cabinet | Electric actuation, remote control | 1 |
| 25 | Power Distribution Cabinet | For chiller, hydraulic station, console, etc. | 1 |
| 26 | Charging & Operation Platform | Structural steel | 1 Set |
HIGH-VACUUM EXTRACTION ARCHITECTURE
Vacuum Pump Matrix
sec4.sub1
sec4.table_title
| # | Component | Spec | Qty |
|---|---|---|---|
| 1 | H-50 Slide Valve Pump | 15 KW — Primary Stage | 1 Unit |
| 2 | ZJP-1200 Roots Pump | 11 KW — High-Speed Booster | 1 Unit |
| 3 | Heavy-Duty Steel Frame | Interconnected Piping Sub-Assembly | 1 Set |
| 4 | Digital Control Enclosure | Integrated Vacuum Control + Safety Interlocks | 1 Set |
| 5 | Oil Mist Separator | High-Efficiency Exhaust Filtration | 1 Set |
| 6 | Filtration System | In-line Particulate Filter | 1 Set |
| 7 | Mcleod Vacuum Gauge | High-Precision Pressure Measurement | 1 Set |
| 8 | DN80 Vacuum Pipe | 8 Meters — Flexible Connection | 1 Set |
FURNACE ASSEMBLY & HYDRAULIC SYSTEM
Furnace & Hydraulic Configuration
sec5.furnace_title
| # | Component | Specification | Qty |
|---|---|---|---|
| 1 | Power Control Cabinet | 500KW VFD — Water-Cooled Cables Included | 1 Set |
| 2 | Hydraulic Tilting Furnace Body | Armor-Plated Steel Shell — Hydraulic Tilt | 1 Set |
| 3 | Vacuum Pump Unit | H-150 + ZJP-1200 Dual-Stage Matrix | 1 Set |
| 4 | Vacuum Cover | Heavy-Duty Sealed Lid Assembly | 1 Pc |
| 5 | Rotary Furnace Spout | Rotating Pouring Nozzle | 1 Pc |
| 6 | Zinc Collection Trough | ~1.2T Capacity — Liquid Zinc Receiver | 1 Pc |
| 7 | Zinc Condensation Hood | Vapor Condensation Cap | 1 Pc |
| 8 | Ceramic Protection Plate | High-Temp Insulation Board | 1 Pc |
| 9 | Water-Cooled Cables | 400mm² × 10m — Flexible Power Feed | 2 Pcs |
| 10 | Lifting Rig | Furnace Assembly Hoist | 1 Pc |
| 11 | In-line Filter | Particulate Filtration Unit | 1 Pc |
| 12 | Metallic Bellows | Flexible Expansion Joint | 1 Pc |
| 13 | Silencer | Exhaust Noise Reduction | 1 Pc |
| 14 | Vacuum Gauge | Real-Time Pressure Display | 1 Pc |
| 15 | Filter Pipe | Pre-Filter Tubing | 1 Pc |
| 16 | Metal Pipe | Rigid Connection Tubing | 2 Pcs |
| 17 | High-Temperature Gasket | Graphite Sealing Ring | 1 Set |
sec5.hyd_title
Hydraulic Station5.5 KW Power Unit
CylindersDual 2-Meter Heavy-Duty Cylinders
Working Pressure16 MPa — High-Pressure Circuit
Tilt Range0° – 95° Full Pouring Angle
ControlProportional Servo-Valve — Jitter-Free
EmergencyManual Override + Accumulator Backup
sec5.comp_title
Power Control Cabinet
Vacuum Furnace Body
Zinc Collection Trough
Condensation Unit
Vacuum Pump System
Water Cooling Circuit
Hydraulic System
Siemens PLC Control
[ Chief Engineer's Manifesto ]
“In non-ferrous metal recovery, oxidation is your absolute enemy. Zinc oxidizes instantly when heated in open air — turning into worthless ash. Our metal vacuum distillation technology exploits differential vapor pressures: at extreme negative pressure, volatile metals like zinc vaporize while copper, gold, and silver remain liquid. The zinc vapor condenses into pure metallic blocks, not oxidized powder. No chemical reagents. No environmental pollution. Small footprint. Maximum profit.”
— Head of Heavy Thermal R&D, Jiangxi Xinchen Furnace Industry
// GLOBAL DELIVERY & CUSTOM ENGINEERING
Your Furnace, Your Specs
Headquartered in Pingxiang, Jiangxi, we ship complete furnace plants worldwide. Every system is custom-configured: tell us your feedstock composition, target daily throughput, and site power availability. We deliver the complete package — furnace mainframe, vacuum pump matrix, dust extraction, cooling towers, ingot molds, and Siemens PLC automation with remote Ethernet access.
- Siemens S7-1500 PLC with HMI Touchscreen
- Turnkey Delivery: Installation, Commissioning, Training
- Custom Hydraulic Tilting & Power Configuration
- Global Spare Parts Supply Chain — Always In Stock
// BATTLE-TESTED SPARES & COMPONENTS
Premium Spares Arsenal
A cracked crucible or failed hose means halted production. Every component is engineered in-house for 24/7 reliability.
No.975 — H1150mm
SiC Graphite Crucible
Isostatically pressed SiC. Thermal shock rated 1400°C. 500+ heats lifespan.
1.2T Trough + Condensation Cap
Zinc Recovery Matrix
Vacuum-sealed zinc collection. Prevents oxidation — recovers pure metallic zinc, not ash.
Ramming Mass + Green Mud + Hoses
Consumables Kit
Anti-corrosion refractory lining. DN80 flexible metal hoses. Graphite gaskets. Always in stock.
H-150 + ZJP-1200 Combo
Vacuum Pump System
15KW slide valve + 11KW roots booster. Mcleod gauge, oil mist separator, DN80 pipe network.